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Chlorine Dioxide Fumigation - Food Plant Treatment

Contaminated food processing facilities can lead to serious health problems. Cleaning and sanitizing food-processing facilities is an integral part of food safety management and must be tailored for each facility based on several factors including a building’s design, temperature, humidity, and other environmental factors.

Solutions

New Construction Treatment

Following the construction or the modification of a plant’s operations, consider a proven process to ‘reset the environment’ before operations begin. The result of any construction project can be a challenge to sanitize. It requires an extra procedure and adds safety in the fight against foodborne illnesses.

Cleaning after construction is critical, but simply not sufficient enough. To avoid foodborne illnesses, many food-processing facilities undergo comprehensive sanitizing prior to the beginning (or re-starting) of operations. Consider PureLine’s chlorine dioxide – decontamination solutions – to ‘reset the environment’ and successfully meet your food safety sanitation requirements immediately after construction and before starting up a new facility or new production line.

Decontamination

Contaminated food processing facilities can lead to serious health problems. Chlorine dioxide is a powerful biocide and less corrosive than o-zone, peracetic acid, hydrogen peroxide, or chlorine bleach (sodium hypochlorite).

Services

MobileClean Chlorine Dioxide Generation System

PureLine’s MobileClean is an effective and comprehensive large-scale chlorine dioxide generator sanitation service, producing 99.9% pure chlorine dioxide gas.  The MobileClean service resets the clock on the micro-biological load and provides the customer with a clean break.   Gas concentrations are digitally monitored and logged throughout an eight-hour gas generation process, assuring target concentrations are achieved, and a successful fumigation treatment has been completed.

After the chlorine dioxide generator is ceased, the treatment area is evacuated of residual gasses, most often facilitated by the customer’s HVAC system.  Whether its post-construction sanitation, concerns about a widespread bacterial outbreak or simply updating the hygienic design of your facility, the MobileClean service offers the most effective solution to treat your entire facility.  MobileClean is the most cost-effective solution for areas ranging from 100,000 cubic feet up to several million cubic feet.

FOOD SAFETY - Camion (2)

PureFlo Chlorine Dioxide Generation System

The PureFlo chlorine dioxide treatment system works by using PureLine’s Pure 3000 aqueous chlorine dioxide solution to deliver fast, accurate dosing for targeted applications. Proprietary gas stripping technology allows for a chlorine dioxide treatment to be applied quickly while maximizing disinfection results and minimizing downtime.

The chlorine dioxide rich air from the Pure3000 containers is mixed back into the bulk of the circulation air to produce a clean, dry chlorine dioxide gas stream capable of treating large areas within a few hours, or less, depending on the volume of space being treated.

PureFlo is fully automated and operates via timer-control or via the tethered handheld control unit. Chlorine dioxide gas sensors monitor the gas concentrations in the treatment area throughout the treatment process. Concentration readings are logged throughout the process to ensure chlorine dioxide gas dosage level is reached to treat the environment and provides a detailed report for records/verification purposes. After achieving the dosage level, the system indicates when gas levels have been reduced to a 8-hour OSHA human habitation safety level of 0.1 parts-per-million, and therefore safe to enter the treatment area.

Target applications include silos, tanker trucks, railcars, spiral freezers, piping, and small to medium sized rooms & buildings.

pHlorSan Floor and Drain Treatment

pHlorSan is the first and only large-scale liquid chlorine dioxide floor, wall and drain treatment service on the market, providing entire plant or large production area treatment.  Using PureLine’s Pure3000 chlorine dioxide solution, the pHlorSan treatment has the capability to treat bacteria, bio-film and other biological contaminants causing sanitation challenges.  The chlorine dioxide solution contact duration of the target areas is approximately 30 minutes.

The sanitization standard for nonfood contact surfaces is accepted as a reduction of 99.9% (3 logs) within 30 seconds. For chlorine dioxide solution, a 5-ppm solution is effective as a sanitizer with a contact time of at least 1 minute. Further, disinfection is achieved with 100 ppm using a contact time of 10 minutes. pHlorSan is often used in conjunction with a full-service MobileClean or PV treatment.

Clean-In-Place (CIP) Solutions

Elevate your food and beverage production with PureCIP, PureLine’s premier chlorine dioxide solution, meticulously crafted for Clean-In-Place (CIP) systems. Bridging advanced science with your need for uncompromising cleanliness, PureCIP delivers a precise, powerful disinfection solution, ensuring your processes meet the highest standards of hygiene and efficiency.

Key Features

Targeted Efficacy:
Utilizing the potent antimicrobial properties of chlorine dioxide, PureCIP achieves superior microbial control, effectively eradicating bacteria, viruses, fungi, and biofilms, thus safeguarding your production from contamination risks.
Regulatory Compliance:
PureCIP is engineered to conform to stringent food and beverage industry regulations, assuring compliance and safety. It provides peace of mind by maintaining the highest hygiene standards in your CIP systems.
Operational Efficiency:
Designed for easy integration into existing CIP protocols, PureCIP operates efficiently at lower concentrations and requires shorter contact times compared to traditional disinfectants. This operational efficiency translates into significant time and cost savings for your facility.
Residue-Free:
Ensuring that the taste and quality of your products remain unaffected, PureCIP guarantees no residual taste or odors, maintaining the integrity of your food and beverage offerings.
Versatile Application:
PureCIP’s versatility makes it suitable for a comprehensive range of CIP systems, including tanks, pipelines, and filling machinery, making it the go-to disinfection solution across your production facilities.

PureCIP: Elevating Cleanliness and Safety in Food and Beverage Production

Applications

From breweries and beverage production to dairy and food processing, PureCIP provides an unparalleled level of cleanliness, ensuring that your products meet both safety and quality standards without compromise. Whether you're aiming to prevent cross-contamination, maintain product safety, or ensure the sensory quality of your products, PureCIP stands as a testament to PureLine's innovation in food and beverage safety solutions.

Embrace PureCIP for Your CIP Systems

Choose PureCIP for an advanced, efficient, and eco-friendly disinfection solution, tailor-made for the food and beverage industry's Clean-In-Place systems. With PureCIP, embark on a journey towards enhanced hygiene, operational excellence, and sustainability. Trust PureLine's PureCIP to set new standards in your production cleanliness and safety.